IDENTIFICATION AND WASTE REDUCTION IN THE FURNITURE INDUSTRY THROUGH LEAN OFFICE

Authors

DOI:

https://doi.org/10.26668/businessreview/2024.v9i3.4472

Keywords:

Furniture Industry, Lean Manufacturing, Lean Office, Operational Efficiency, Waste Reduction

Abstract

Objective: This study aims to investigate the identification and elimination of inefficiencies within the furniture industry, with the overarching goal of enhancing operational effectiveness and productivity.

Theoretical Framework: Drawing upon principles from Lean Manufacturing and Lean Office, this research emphasizes the critical role of waste reduction and process optimization within organizational contexts. Key theoretical underpinnings include Lean Thinking, Value Stream Mapping, and Strategies for Waste Elimination.

Methodology: Employing a case study approach, this research examines the implementation of Lean Office principles within a small-scale furniture manufacturing company. Data collection methods encompass document analysis, direct observation, and interviews with key stakeholders. Specifically, the study focuses on analyzing ten projects undertaken over the past 18 months, assessing their complexity and impact on operational efficiency.

Results and Discussion: Findings reveal a substantial 82.5% reduction in waiting time following the adoption of Lean Office principles. This reduction translates to enhanced customer service, improved product quality, and cost savings. The discussion section contextualizes these findings within the theoretical framework, highlighting implications and identified relationships, while also acknowledging potential discrepancies and limitations.

Implications of the Research: The practical and theoretical implications of this study provide valuable insights into strategies for operational enhancement within the furniture industry. These insights extend to areas such as process optimization, waste reduction, and organizational efficiency, with potential applications across various sectors.

Originality/Value: This study contributes to the existing literature by demonstrating the effectiveness of Lean Office principles in addressing inefficiencies within administrative environments. Its innovative approach to operational improvement underscores its relevance and potential impact on organizational practices.

Downloads

Download data is not yet available.

References

Bastos, A.L.M., Luna, M.M.M., & Damm, H. (2008). Compartilhamento de conhecimentos em cadeias de suprimentos lean – um estudo de caso de uma fabricante do setor automotivo. In Simpósio de Engenharia de Produção, XVI SIMPEP. Bauru-SP. Anais.

Barbosa, M. O., Silva, P. C. D., & Teixeira, R. L. P. (2022). Aço verde e a sustentabilidade na produção de ferro-gusa. Revista Brasileira de Iniciação Científica, e022018-e022018. Recuperado de https://periodicoscientificos.itp.ifsp.edu.br/index.php/rbic/article/view/720

Chahal, V., & Narwal, M.S. (2017). An empirical review of lean manufacturing and their strategies. Management Science Letters, 7, 321-355. Recuperado de https://growingscience.com/beta/msl/2528-an-empirical-review-of-lean-manufacturing-and-their-strategies.html

Conceição, I. C., Barbosa, M. O., Teixeira, R. L. P., & Silva, P. C. D. (2022). Os discursos sobre a indústria 4.0 no setor de estampagem da indústria automobilística: uma revisão sistemática da literatura. Revista de Casos e Consultoria, 13(1). Recuperado de https://periodicos.ufrn.br/casoseconsultoria/article/view/27861

Confederação Nacional da Indústria. (2019, janeiro). Sondagem especial. Ano 19, (71). Brasília: CNI.

Cruz, G. (2017). OEE: Retirando o máximo dos ativos. ILOS. Recuperado de https://www.ilos.com.br/web/tag/oee/

de Oliveira, S. J., Teixeira, R. L. P., de Araújo Brito, M. L., & Silva, P. C. D. (2021). Logística reversa: a destinação acertada de baterias de smartphones no Brasil. Revista de Casos e Consultoria, 12(1), e26337-e26337. Recuperado de: https://periodicos.ufrn.br/casos

econsultoria/article/view/26337

Gil, A. C. (2008). Como Elaborar Projetos de Pesquisa. São Paulo: Atlas.

Hansen, R. C. (2006). Eficiência Global dos Equipamentos: uma poderosa ferramenta de produção/manutenção para aumento dos lucros. Porto Alegre: Bookman.

Hasegawa, H. L., Vaz, C. M. D. E. P., Teixeira, R. L. P., Gabaldo, S., & Venanzi, D. (2023). Identificação e eliminação dos desperdícios em uma indústria moveleira. In: Anais do XXX SIMPEP, 30º Simpósio de Engenharia de Produção (pp. 1-14).

Iranmanesh, M., et al. (2019). Impact of lean manufacturing practices on firm’s sustainable performance: lean culture as a moderator. Sustainability, 11.

Kennedy, R. K. (2017). Understanding, Measuring, and Improving Overall Equipment Effectiveness: how to use OEE to drive significant process improvement. Productivity Press.

Mrugalska, B., & Wyrwicka, M. K. (2017). Towards Lean Production in Industry 4.0. Procedia Engineering, 182, 466-473.

Nakajima, S. (1988). Introduction to Total Productive Maintenance. Productivity Press.

Pereira, A. C., Carvalho, J. D., Alves, A. C., & Arezes, P. (2019). How Industry 4.0 Can Enhance Lean Practices. FME Transactions, 47, 810-822. Recuperado de https://doi.org/10.5937/fmet1904810P

Rosa, T. A., Santos, M. E., & Salvini, J. T. S. (2020). A importância da manutenção autônoma no processo produtivo de bebidas: um estudo de caso. In: Simpósio de Engenharia de Produção, XXVII SIMPEP, 2020. Bauru-SP. Anais.

Saad, S. M., Bahadori, R., Bhovar, C., & Zhang, H. (2023). Industry 4.0 and Lean Manufacturing–a systematic review of the state-of-the-art literature and key recommendations for future research. International Journal of Lean Six Sigma. Recuperado de https://doi.org/10.1108/IJLSS-02-2022-0021

Sridhar, S., Ponniah, V., & S, S. (2023). The Need for Kaizen Culture for Manufacturing Industries in Industry 4.0. International Journal of Professional Business Review, 8(5), e01299. Recuperado de https://doi.org/10.26668/businessreview/2023.v8i5.1299

Shirose, K. (1992). TPM for Workshop Leaders. New York: Productivity Press. Recuperado de https://www.routledge.com/TPM-for-Workshop-Leaders/Kunio/p/book/9780915299928

Tapping, D., & Shuker, T. (2010). Lean Office: gerenciamento do fluxo de valor para áreas administrativas – 8 passos para planejar, mapear e sustentar melhorias lean nas áreas administrativas. São Paulo: Leopardo.

Teixeira, C. H. S. B., Teixeira, R. L. P., Veiga, R. T., de Araújo Brito, M. L., & Silva, P. C. D. (2022). The circular economy in the age of the 4th industrial revolution–the use of technology towards transition. Revista Gestão & Tecnologia, 22(4), 64-89. Recuperado de https://doi.org/10.20397/2177-6652/2022.v22i4.2430

Teixeira, R. L. P., de Lacerda, J. C., Florencio, K. C., da Silva, S. N., & Henriques, A. B. (2023). TRIP effect produced by cold rolling of austenitic stainless steel AISI 316L. Journal of Materials Science, 58(7), 3334-3345. Recuperado de https://doi.org/10.1007/s10853-023-08235-7

Thunyachairat, A., Jangkrajarng, V., Theeranuphattana, A., & Ramingwong , S. (2023). Lean Practices, Perceived Environmental Uncertainty, and Business Performance: a Quantitative Study of Smes in Thailand. International Journal of Professional Business Review, 8(5), e02137. Recuperado de https://doi.org/10.26668/businessreview/2023.v8i5.2137

Tortorella, G.L., & Fogliato, F.S. (2013). Gestão da Mudança para um Sistema de Produção Enxuta: estado da arte e direções de pesquisa. In: Semana de la Ingeniería de Producción Sudamericana XIII SEPROSUL. Gramado-RS. Anais. Recuperado de https://lume.ufrgs.br/bitstream/handle/10183/196738/000903902.pdf

Turati, R. C. (2007). Aplicação do Lean Office no setor administrativo público. [Dissertação de Mestrado] Universidade de São Paulo. Recuperado de https://doi.org/10.11606/D.

2007.tde-11062007-111403

Veloso, L. S., Lemos, F. K., & Araujo, D. L. A. (2022). Lean Manufacturing: Uma Revisão sistemática de Literatura. In: Encontro da ANPAD, 46., 2022, on-line. Anais eletrônicos. Maringá: Associação Nacional de Pós-Graduação e Pesquisa em Administração.

Wassan, R. K., Khan, M. T., Chandio, G. S., Haider, Y., Sarwar, U., Akbar, A., & Umair, M. (2022). The current status of lean manufacturing in small, medium, and large-scale manufacturing companies of Karachi, Pakistan. Journal of Applied Engineering Science, 20(3), 707-715. Recuperado de https://aseestant.ceon.rs/index.php/jaes/article/view/35761

Womack, J. P., Jones, D. T., & Ross, D. (2007). The machine that changed the world. Nova York: Free Press.

Yin, R. K. (2002). Case study research: design and methods. Thousand Oaks: SAGE Publications.

Downloads

Published

2024-03-20

How to Cite

Hasegawa, H. L., Vaz, C. M. de P., Venanzi, D., & Teixeira, R. L. P. (2024). IDENTIFICATION AND WASTE REDUCTION IN THE FURNITURE INDUSTRY THROUGH LEAN OFFICE. International Journal of Professional Business Review, 9(3), e04472. https://doi.org/10.26668/businessreview/2024.v9i3.4472